{"id":2693,"date":"2026-11-11T13:43:28","date_gmt":"2026-11-11T12:43:28","guid":{"rendered":"https:\/\/www.sistec-am.com\/?p=2693"},"modified":"2026-11-11T14:17:59","modified_gmt":"2026-11-11T13:17:59","slug":"flessibilita-e-precisione-ad-alta-velocita-cella-integrata-per-la-saldatura-ibrida-laser-e-mig-mag-di-quadri-elettrici","status":"publish","type":"post","link":"https:\/\/www.sistec-am.com\/en\/case-history\/flessibilita-e-precisione-ad-alta-velocita-cella-integrata-per-la-saldatura-ibrida-laser-e-mig-mag-di-quadri-elettrici\/","title":{"rendered":"High-speed flexibility and precision: integrated cell for hybrid Laser and MIG\/MAG welding of electrical cabinets"},"content":{"rendered":"<div class=\"container\">\n<div id=\"model-response-message-contentr_d219fede145e36b8\" class=\"markdown markdown-main-panel md-content enable-luminous-fast-follows enable-updated-hr-color\" dir=\"ltr\" aria-busy=\"false\" aria-live=\"polite\">\n<p dir=\"ltr\" data-path-to-node=\"8\"><b data-path-to-node=\"8\" data-index-in-node=\"0\">Operational challenges.<\/b><\/p>\n<p dir=\"ltr\" data-path-to-node=\"9\">Welding precision sheet metal enclosures for industrial switchboards presents demanding technical challenges:<\/p>\n<ul dir=\"ltr\" data-path-to-node=\"10\">\n<li>\n<p dir=\"ltr\" data-path-to-node=\"10,0,0\"><b data-path-to-node=\"10,0,0\" data-index-in-node=\"0\">Conflicting aesthetic and structural standards:<\/b> achieving perfectly finished, burr-free visible external corners (laser aesthetic quality) alongside tight, structural internal reinforcement on contoured corners (MIG\/MAG penetration).<\/p>\n<\/li>\n<li>\n<p dir=\"ltr\" data-path-to-node=\"10,1,0\"><b data-path-to-node=\"10,1,0\" data-index-in-node=\"0\">Capacity bottlenecks and idle time:<\/b> eliminating the inefficiencies of loading and unloading single parts across disconnected machines.<\/p>\n<\/li>\n<li>\n<p dir=\"ltr\" data-path-to-node=\"10,2,0\"><b data-path-to-node=\"10,2,0\" data-index-in-node=\"0\">Accessibility and positioning:<\/b> welding complex internal seams without kinematic interference between the workpieces and gripping tooling.<\/p>\n<\/li>\n<\/ul>\n<p dir=\"ltr\" data-path-to-node=\"11\"><b data-path-to-node=\"11\" data-index-in-node=\"0\">Strategic solution.<\/b><\/p>\n<p dir=\"ltr\" data-path-to-node=\"12\">The infrastructure relies on coordinated overhead automation linking laser stations with articulated welding robots:<\/p>\n<ul dir=\"ltr\" data-path-to-node=\"13\">\n<li>\n<p dir=\"ltr\" data-path-to-node=\"13,0,0\"><b data-path-to-node=\"13,0,0\" data-index-in-node=\"0\">Automated infeed and orientation:<\/b> a dedicated robot picks up the formed enclosures directly from the press brake exit, flips them, and positions them onto a roller conveyor equipped with three centering stations.<\/p>\n<\/li>\n<li>\n<p dir=\"ltr\" data-path-to-node=\"13,1,0\"><b data-path-to-node=\"13,1,0\" data-index-in-node=\"0\">8-axis brushless Cartesian transfer:<\/b> an overhead gantry consisting of 2 horizontal traverse axes and 6 independent vertical axes (fitted with vacuum cups and motorized mechanical grippers) handles the three enclosures simultaneously between stations.<\/p>\n<\/li>\n<li>\n<p dir=\"ltr\" data-path-to-node=\"13,2,0\"><b data-path-to-node=\"13,2,0\" data-index-in-node=\"0\">Laser welding with 180\u00b0 rotation:<\/b> within the three brushless motor-driven laser stations, the enclosures are clamped pneumatically; after welding the first two external corners, the Cartesian system rotates the parts 180\u00b0 to complete the remaining two corners in a single setup.<\/p>\n<\/li>\n<li>\n<p dir=\"ltr\" data-path-to-node=\"13,3,0\"><b data-path-to-node=\"13,3,0\" data-index-in-node=\"0\">Simultaneous underside MIG\/MAG welding:<\/b> the second Cartesian carriage transfers the three enclosures while keeping them suspended, allowing three floor-mounted articulated robots to access the assemblies from below and simultaneously weld the four internal contoured seams.<\/p>\n<\/li>\n<\/ul>\n<p dir=\"ltr\" data-path-to-node=\"14\"><b data-path-to-node=\"14\" data-index-in-node=\"0\">Results and value delivered.<\/b><\/p>\n<p dir=\"ltr\" data-path-to-node=\"15\">The plant maximizes production throughput while ensuring exceptional surface finish and structural integrity:<\/p>\n<ul dir=\"ltr\" data-path-to-node=\"16\">\n<li>\n<p dir=\"ltr\" data-path-to-node=\"16,0,0\"><b data-path-to-node=\"16,0,0\" data-index-in-node=\"0\">Rework-free aesthetic finish:<\/b> external laser welding eliminates costly manual grinding and post-weld polishing operations.<\/p>\n<\/li>\n<li>\n<p dir=\"ltr\" data-path-to-node=\"16,1,0\"><b data-path-to-node=\"16,1,0\" data-index-in-node=\"0\">Continuous 3x productivity:<\/b> simultaneous processing in batches of three, combined with overlapping loading, laser welding, and MIG\/MAG welding cycles, completely eliminates bottlenecks.<\/p>\n<\/li>\n<li>\n<p dir=\"ltr\" data-path-to-node=\"16,2,0\"><b data-path-to-node=\"16,2,0\" data-index-in-node=\"0\">Consistent precision and repeatability:<\/b> fully brushless kinematics and pneumatic clamping deliver uniform dimensional references across every batch size.<\/p>\n<\/li>\n<li>\n<p dir=\"ltr\" data-path-to-node=\"16,3,0\"><b data-path-to-node=\"16,3,0\" data-index-in-node=\"0\">Range flexibility:<\/b> seamlessly accommodates variable production batches from 300 to 1,500 mm in width without mechanical changeover downtime.<\/p>\n<\/li>\n<\/ul>\n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Operational challenges. Welding precision sheet metal enclosures for industrial switchboards presents demanding technical challenges: Conflicting aesthetic and structural standards: achieving perfectly finished, burr-free visible external corners (laser aesthetic quality) alongside tight, structural internal reinforcement on contoured corners (MIG\/MAG penetration). Capacity bottlenecks and idle time: eliminating the inefficiencies of loading and unloading single parts across disconnected&#8230;<\/p>\n","protected":false},"author":6,"featured_media":2694,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[5],"tags":[60,61,62,63,64,65,66,67,68,69,70],"class_list":["post-2693","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-history","tag-automazione-industriale","tag-carpenteria-metallica-leggera","tag-casse-elettriche","tag-celle-di-saldatura-robotizzate","tag-finitura-estetica","tag-manipolatori-cartesiani","tag-quadri-elettrici-industriali","tag-robot-antropomorfi","tag-saldatura-ibrida","tag-saldatura-laser","tag-saldatura-mig-mag"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>High-speed flexibility and precision: integrated cell for hybrid Laser and MIG\/MAG welding of electrical cabinets | Sistec<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.sistec-am.com\/en\/case-history\/flessibilita-e-precisione-ad-alta-velocita-cella-integrata-per-la-saldatura-ibrida-laser-e-mig-mag-di-quadri-elettrici\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"High-speed flexibility and precision: integrated cell for hybrid Laser and MIG\/MAG welding of electrical cabinets | Sistec\" \/>\n<meta property=\"og:description\" content=\"Operational challenges. 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