{"id":1950,"date":"2026-04-29T12:44:58","date_gmt":"2026-04-29T10:44:58","guid":{"rendered":"https:\/\/www.sistec-am.com\/uncategorized\/the-move-towards-just-in-time-how-zuccato-2-has-optimised-its-storage-through-flexible-automation\/"},"modified":"2026-05-14T14:36:52","modified_gmt":"2026-05-14T12:36:52","slug":"the-move-towards-just-in-time-how-zuccato-2-has-optimised-its-storage-through-flexible-automation","status":"publish","type":"post","link":"https:\/\/www.sistec-am.com\/en\/case-history\/the-move-towards-just-in-time-how-zuccato-2-has-optimised-its-storage-through-flexible-automation\/","title":{"rendered":"The evolution toward just-in-time: how flexible automation optimized warehousing and market responsiveness."},"content":{"rendered":"<p class=\"p1\"><b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1647\" src=\"https:\/\/www.sistec-am.com\/wp-content\/uploads\/2026\/04\/7-300x200.jpg\" alt=\"\" width=\"548\" height=\"365\" srcset=\"https:\/\/www.sistec-am.com\/wp-content\/uploads\/2026\/04\/7-300x200.jpg 300w, https:\/\/www.sistec-am.com\/wp-content\/uploads\/2026\/04\/7.jpg 714w\" sizes=\"auto, (max-width: 548px) 100vw, 548px\" \/><\/b><\/p>\n<p class=\"p1\"><strong>Business challenges<\/strong><\/p>\n<p class=\"p1\">The traditional production model had several structural weaknesses that limited the company\u2019s responsiveness:<\/p>\n<ol class=\"ol1\">\n<li class=\"li1\"><strong>Small-batch production<\/strong>: manual handling made the production of small quantities inefficient.<\/li>\n<li class=\"li1\"><strong>Capital tied up in stock<\/strong>: the need to build up stock to ensure fast delivery times resulted in high warehousing costs.<\/li>\n<li class=\"li1\"><strong>Finish integrity<\/strong>: the furniture sector tolerates no imperfections; processes must be designed to accommodate critical surface treatments such as chrome plating.<\/li>\n<\/ol>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1649\" src=\"https:\/\/www.sistec-am.com\/wp-content\/uploads\/2026\/04\/12-1-300x201.jpg\" alt=\"\" width=\"575\" height=\"385\" srcset=\"https:\/\/www.sistec-am.com\/wp-content\/uploads\/2026\/04\/12-1-300x201.jpg 300w, https:\/\/www.sistec-am.com\/wp-content\/uploads\/2026\/04\/12-1.jpg 613w\" sizes=\"auto, (max-width: 575px) 100vw, 575px\" \/><\/p>\n<p class=\"p1\"><strong>The strategic solution <\/strong><\/p>\n<p class=\"p1\">The project involved the development of an automation infrastructure based on four independent robotic cells, designed to work in synergy and ensure maximum flexibility:<\/p>\n<ul class=\"ul1\">\n<li class=\"li1\"><span class=\"s1\"><\/span><strong>Process integration<\/strong>: complete automation from the forming of the metal profile (12 mm tube and wire) through to the final weld, reducing the variables associated with manual intervention.<\/li>\n<li class=\"li1\"><strong>Welding control<\/strong>: use of systems with dynamic parameter adjustment to ensure consistent weld bead uniformity.<\/li>\n<li class=\"li1\"><strong>\u201cBatch-one\u201d production<\/strong>: integration with the company\u2019s MES software allows to produce exactly what is required in real time, making even the production of very small batches viable.<\/li>\n<\/ul>\n<p class=\"p1\"><b><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1648\" src=\"https:\/\/www.sistec-am.com\/wp-content\/uploads\/2026\/04\/0-1-300x200.jpg\" alt=\"\" width=\"560\" height=\"373\" srcset=\"https:\/\/www.sistec-am.com\/wp-content\/uploads\/2026\/04\/0-1-300x200.jpg 300w, https:\/\/www.sistec-am.com\/wp-content\/uploads\/2026\/04\/0-1.jpg 998w\" sizes=\"auto, (max-width: 560px) 100vw, 560px\" \/><\/b><\/p>\n<p class=\"p1\"><strong>Results and added value<\/strong><\/p>\n<p class=\"p1\">The implementation of Industry 4.0 principles has enabled Zuccato 2 to achieve new efficiency targets:<\/p>\n<ul class=\"ul1\">\n<li class=\"li1\"><span class=\"s1\"><\/span><strong>Production capacity<\/strong>: a consolidated output of approximately 7,000 units per month on a single shift.<\/li>\n<li class=\"li1\"><strong>Cash flow optimisation<\/strong>: the transition to Just-in-Time has drastically reduced the need for stock.<\/li>\n<li class=\"li1\"><strong>Quality and precision<\/strong>: the millimetre-level repeatability of the robotic processes has almost eliminated production waste.<\/li>\n<li class=\"li1\"><strong>Modularity<\/strong>: the system is already set up for future implementations, such as the integration of autonomous guided vehicle (AGV) handling systems.<\/li>\n<\/ul>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-1936\" src=\"https:\/\/www.sistec-am.com\/wp-content\/uploads\/2026\/04\/image4-300x200.jpeg\" alt=\"zuccato\" width=\"686\" height=\"457\" srcset=\"https:\/\/www.sistec-am.com\/wp-content\/uploads\/2026\/04\/image4-300x200.jpeg 300w, https:\/\/www.sistec-am.com\/wp-content\/uploads\/2026\/04\/image4.jpeg 714w\" sizes=\"auto, (max-width: 686px) 100vw, 686px\" \/><\/p>\n<p class=\"p1\"><strong>Technical architecture and performance<\/strong><\/p>\n<p>The system\u2019s operational excellence is highlighted by a production capacity of approximately<strong> 7,000 units per month on a single shift<\/strong>, delivering high-volume output without compromising precision. At the technological core of the plant are <strong>four independent yet synergistic robotic cells<\/strong>, engineered to work autonomously or in perfect coordination. <\/p>\n<p>This setup allows for highly flexible processing of <strong>metal tubes and wire (up to 12mm)<\/strong>, ensuring flawless results for the most demanding applications. With this advanced configuration, the company stands as the ideal partner for the <strong>International Designer Furniture and Contract markets<\/strong>, where rapid turnaround times and superior aesthetic quality are essential requirements. <\/p>\n","protected":false},"excerpt":{"rendered":"<p>Business challenges The traditional production model had several structural weaknesses that limited the company\u2019s responsiveness: Small-batch production: manual handling made the production of small quantities inefficient. Capital tied up in stock: the need to build up stock to ensure fast delivery times resulted in high warehousing costs. Finish integrity: the furniture sector tolerates no imperfections;&#8230;<\/p>\n","protected":false},"author":2,"featured_media":1949,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[5],"tags":[],"class_list":["post-1950","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-history"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.6 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>The evolution toward just-in-time: how flexible automation optimized warehousing and market responsiveness. | Sistec<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.sistec-am.com\/en\/case-history\/the-move-towards-just-in-time-how-zuccato-2-has-optimised-its-storage-through-flexible-automation\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"The evolution toward just-in-time: how flexible automation optimized warehousing and market responsiveness. | Sistec\" \/>\n<meta property=\"og:description\" content=\"Business challenges The traditional production model had several structural weaknesses that limited the company\u2019s responsiveness: Small-batch production: manual handling made the production of small quantities inefficient. 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